In the realm of packaging machinery, cleanliness is not just a preference but a necessity. The Automatic Linear Air Jet Vacuum Cleaning Machine, meticulously designed and engineered to meet GMP standards, offers an unparalleled solution for ensuring bottle hygiene. With advanced features, robust construction, and user-friendly operations, this machine is a game-changer for manufacturers striving for excellence in bottle cleaning and packaging.
Superior Design for High Performance
The Automatic Linear Air Jet Vacuum Cleaning Machine combines cutting-edge technology with a meticulously engineered design. Its core components include:
- A sturdy SS square pipe frame and doors made of SS 304 sheet for durability and hygiene.
- Delrin food-grade material used for contact parts, ensuring compliance with food and pharmaceutical standards.
- An SS slat chain conveyor powered by a geared motor for smooth, jerk-free bottle transportation.
- Anti-vibration height adjustment legs for stability and precision during operation.
This machine is built to perform reliably under rigorous production conditions, providing consistent results with minimal maintenance.
How It Works: Streamlined Cleaning Process
The machine’s operation is a testament to efficiency and precision:
- Manual Loading: Bottles are manually loaded in an upright position onto the conveyor.
- Inverted Cleaning Cycle: A group of 2, 4, 6, 8, 10, or 12 bottles is inverted upside down. This orientation facilitates effective air jet cleaning.
- Ionized Air Jet Cleaning: Ionized air nozzles neutralize static charges inside the bottles, loosening dust and dirt particles.
- Vacuum-Assisted Particle Removal: The loosened particles are simultaneously sucked out using a high-performance blower, leaving the bottles impeccably clean.
- Reorientation for Further Processing: After cleaning, bottles are reoriented to their original upright position and transferred for the next stage of processing, such as filling or sealing.
This seamless process minimizes manual intervention, reduces the risk of contamination, and ensures bottles are cleaned to the highest standards.
Key Features That Set It Apart
The machine's features underscore its commitment to efficiency, precision, and hygiene:
- High-Velocity Air Cleaning: Delivers an unmatched cleaning performance by using high-pressure air jets combined with a powerful vacuum system.
- PLC & HMI Control Panel: Provides operators with an intuitive interface for easy monitoring and adjustments.
- Customizable Cleaning Configurations: The machine accommodates different bottle sizes, shapes, and materials, including PET, HDPE, and plastic bottles.
- Safety and Compliance: All moving parts are enclosed with SS safety guards, and CE-certified electrical components enhance reliability.
- Minimal Maintenance: Designed for long-lasting performance without requiring frequent lubrication or servicing.
Versatility Across Industries
Whether it’s food, pharmaceuticals, or cosmetics, this machine adapts to diverse manufacturing needs. It cleans bottles and jars of varying shapes and sizes, ranging from 25 mm to 90 mm in diameter and up to 150 bottles per minute. This flexibility makes it a valuable addition to any production line, capable of meeting specific client requirements.
Unmatched Benefits for Manufacturers
The Automatic Linear Air Jet Vacuum Cleaning Machine offers numerous advantages:
- Enhanced Productivity: With an output speed of up to 150 bottles per minute, it ensures faster turnaround times.
- Reduced Contamination Risks: The advanced air cleaning and vacuum system eliminates dust and dirt, promoting product safety and quality.
- Ease of Operation: Its user-friendly design minimizes operator training time and allows for smooth integration into existing production lines.
- Cost Savings: By automating the cleaning process, it reduces labour costs and operational inefficiencies.
Technical Specifications at a Glance
- Output Speed: 60 to 150 bottles/minute
- Cleaning Type: Inverted linear type
- Power Supply: Three Phase/440V AC/50Hz
- Air Consumption: 4 to 6 Kg/Cm²
- Dimension: 2575 mm (L) x 925 mm (W) x 1080 mm (H)
A Trusted Partner in Manufacturing
Harikrushna Machines Pvt. Ltd. (HMPL) is committed to delivering innovative and reliable packaging solutions. The Automatic Linear Air Jet Vacuum Cleaning Machine exemplifies this commitment, offering manufacturers a robust, efficient, and hygienic cleaning solution. With its superior build quality and performance, this machine is a must-have for any production facility aiming to maintain the highest standards of cleanliness and efficiency.
Invest in the Automatic Linear Air Jet Vacuum Cleaning Machine today and elevate your production capabilities to new heights!